Temperature & Humidity Simulations (Thermal Cycling) Test

Temperature & Humidity Simulations (Thermal Cycling) testing verifies product performance under controlled variations of temperature, humidity, and combined environmental conditions. Such evaluations are widely relevant for aerospace and defence applications, where consistent operation under diverse climates is mandatory.

Specifications

Climatic Chamber
Total no. of chambers 21 nos
Volume range 100 to 1500 Litres
Internal dimension range Upto 1800 × 1200 × 1200 mm
Temperature range -70°C to 180°C
Humidity range Upto 98% RH
Ramp rate range Upto 15°C per minute
Standard covered MIL-STD-810, JSS 55555, RTCA DO 160,
ISO 16750-4, IEC 60068 series, ISO 20653,
EIA 364 series, EN 2591 series

Capability Highlights

Why SKC for Temperature & Humidity Simulations (Thermal Cycling) testing

Case Studies

Introduction

Rapid Temperature Cycling Testing evaluates a product’s ability to withstand repeated exposure to extreme temperature changes. The test simulates harsh environmental conditions that can cause thermal expansion and contraction, helping assess the durability and reliability of materials, components, and assemblies.

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Temperature & Humidity Testing

Objective

The objective of the Rapid Temperature Cycling Test was to verify the ability of the PCCU, ICU, MSB, Selection Box, and DPB units to withstand rapid transitions between +55°C and -40°C without developing any physical damage or abnormalities. The test was conducted in accordance with customer specifications referenced from JSS55555:2020 Clause L2J – Test #22 (Procedure 1, Condition B).

Key Result

The samples were subjected to three temperature cycling sequences with a total test duration of 18 hours. Upon completion of the test and subsequent visual inspection, no external damage or physical abnormalities were observed in any of the tested samples, demonstrating their ability to withstand severe thermal stress conditions.

Test Outcome: Successfully completed with no external damage and no physical abnormalities observed.